Perfect Welding

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Perfect Welding

Intelligent gas controller reduces shielding gas use by 40%

Product

5/26/2025
At Fronius, we take a holistic approach to welding—because we believe that quality, efficiency, and sustainability are inextricably linked. A great case in point is our intelligent gas controller, which provides better control over shielding gas use. It reduces gas consumption by up to 40%—and in many cases even significantly more—while ensuring the same high standard of welding quality.
Gas controller

Not only is shielding gas expensive, it also requires a lot of energy to produce. Every liter we can save conserves resources, lowers emissions, and reduces our carbon footprint—which gives our customers a clear competitive edge. Our gas controller prevents the “blow-out” that typically occurs at the start of welding. Conventional systems will briefly consume up to 55 l/min even though only a much smaller amount is actually required. These spikes in gas flow add up to considerable costs that could be avoided, especially when tacking and working with lots of short welds.

Our solution is the intelligent Fronius gas controller, which immediately delivers the desired gas flow and maintains this level—without any losses. It also allows you to dose the gas depending on the power level or customize the amount for each individual welding job. So rather than using the highest amount of gas in all cases, you’re using exactly what you need to achieve perfect quality—weld by weld.

Reducing gas for an immediate advantage 

All welding solutions in our TPS/i and iWave product lines can be retrofitted with an intelligent Fronius gas controller at any time. After installing a few hardware components in the wirefeeder or SplitBox, the intelligent gas controller is ready for use and immediately makes every production process more efficient, sustainable, and profitable.

Our experts will be happy to show you how much shielding gas you can save. Find out more and make an appointment here!

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Contact address

Mag. Heidemarie Haslbauer

+43 (664) 88293709
+43 (664) 88293709 unfyonhre.urvqrznevr@sebavhf.pbz